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Demand for propeller retrofits surge four-fold but adoption remains limited 

New analysis reveals propulsion vitality saving gadgets may ship as much as 10% gas discount whereas fewer than 2% of worldwide fleet at present outfitted

Demand for superior propeller retrofits and vitality saving gadgets (ESDs) has practically quadrupled since 2020 as transport homeowners and operators look to reinforce vitality effectivity to satisfy tightening emissions laws. 

Nevertheless, based on The Power Saving Units Retrofit Report from Lloyd’s Register (LR), whereas high-efficiency propellers can ship gas financial savings of between 3-10%, and well-liked gadgets similar to rudder bulbs can obtain 3.5% reductions, only one.74% of the worldwide fleet at present options the rudder bulb, the most well-liked system, from newbuild.  

The orderbook tells a special story, with 8.42% of vessels on order selecting to put in ESDs. The proportion of vessels on the orderbook fitted with a selected system is between two and 6 instances increased than for these vessels already in service. 

The report identifies bulk carriers, tankers and container ships as prime candidates for retrofitting, with these vessel segments displaying the best adoption charges as a result of their substantial gas consumption profiles. Notably, 16.87% of bulk carriers on order will function rudder bulbs in comparison with simply 6.74% of the present fleet. Within the container ship section, rudder bulbs, stator fins, and boss cap fins are every current on a minimum of 10% of vessels (present fleet and orderbook). 

In whole, greater than 10,000 vessels within the present fleet and orderbook function some type of propulsion energy-saving know-how from newbuild. Added to this are a minimum of an extra 1,400 vessels which have had ESDs retrofitted since 2020. The variety of installations on present vessels is rising, displaying practically four-fold progress since 2020, with near 1,500 vessels contracted to be fitted with gadgets by the tip of 2024. 

The report additionally reveals a pattern in the direction of retrofitting newer vessels, with greater than one-third of 2024 retrofits carried out on ships lower than ten years previous, in comparison with simply 16% in 2020. By 2024, 12% of retrofits have been carried out on vessels constructed lower than six years in the past, a class that noticed no retrofits in 2020. 

Regulatory strain is recognized as the first catalyst driving this surge in retrofits. The IMO’s Carbon Depth Indicator (CII) and GHG technique, mixed with European laws together with the EU Emissions Buying and selling System and FuelEU Maritime, straight hyperlink vessel efficiency to monetary penalties. LR’s evaluation tasks {that a} 20% gas consumption discount may save an Aframax tanker operator practically US$3 million over ten years by way of decreased publicity to European laws alone.  

Regardless of the advantages, the analysis highlights challenges in retrofit choice and implementation. Many operators wrestle with know-how choice as a result of potential interactions between totally different gadgets, unverified efficiency claims, and incomplete understanding of vessel-specific necessities. The report notes that some extremely promising applied sciences fail throughout full-scale validation regardless of glorious mannequin take a look at outcomes. 

Biofouling can be recognized as a risk to retrofit efficiency, with marine progress on propeller blades and ESDs probably negating effectivity good points by way of elevated floor roughness and altered hydrodynamic profiles.  

To handle these challenges, LR recommends a five-step strategy encompassing complete vessel evaluation, hydrodynamic evaluation utilizing computational fluid dynamics, cautious consideration of technical elements together with torsional vibration and underwater radiated noise, sturdy efficiency monitoring, and long-term upkeep planning. 

Claudene Sharp-Patel, World Technical Director at Lloyd’s Register, stated: “Our analysis reveals that propeller and ESD retrofits provide ship operators a confirmed pathway to vital gas financial savings, prolonged regulatory compliance, and significant emissions reductions. 

“Nevertheless, profitable propeller and ESD retrofits require way over merely bolting on extra gear. They demand subtle evaluation, cautious integration with present programs, and ongoing efficiency administration. Our function extends all through all the retrofit journey, from preliminary evaluation by way of long-term optimisation.” 


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Ryan

Ryan O'Neill is a maritime enthusiast and writer who has a passion for studying and writing about ships and the maritime industry in general. With a deep passion for the sea and all things nautical, Ryan has a plan to unite maritime professionals to share their knowledge and truly connect Sea 2 Shore.

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